New Energy | Lithium Battery Production Line
HIGHDE supplied a low-voltage distribution equipment management system for a lithium phosphate production line. Battery material production is extremely complex and every process step demands strict conditions - a power interruption lasting only a few seconds can cause major losses. Producing safer, higher-quality, higher-performance and longer-life materials therefore requires reliable, high-performance electrical room equipment, together with intelligent distribution that reduces manual maintenance cost and improves economics.
Based on the Schneider Electric EcoStruxure Power architecture, HIGHDE delivered low-voltage cabinets, reactive power compensation cabinets, APF units, soft-starter cabinets and variable-frequency drive cabinets for a 6,000 t/a lithium phosphate line, together with one PSO software suite and two POI PLUS station-controller intelligent power management systems. The integrated solution covers daily maintenance management, load and energy status, alarm pop-up monitoring and data analysis reports, improving structural stability and operational reliability.
01 | High standards, high quality, better power quality
Implemented to demanding standards with consistent, reliable low-voltage switchgear and component brands. Beyond basic protection, air circuit breaker control units monitor harmonic distortion to give early warning of power quality issues, support firmware upgrades without a power cut, and allow fault event records to be read even when de-energised.
02 | Alarm pop-ups and continuous improvement
When a circuit faults or an alarm trips, field devices trigger an immediate pop-up and audible warning; the system logs events and related records so duty staff can analyse and respond appropriately.
03 | Visual reports and cross-comparison
Load trend charts support dispatch planning and peak-shifting to save energy. Automatically generated visual reports - electricity consumption statistics, power quality analysis and equipment ageing analysis - allow horizontal and vertical comparison to produce insights for product and process improvement.
04 | Intelligent O&M, full visibility
The POI station controller monitors single-line diagrams, distribution rooms, cabinets, equipment status, electrical parameters, load changes, performance and efficiency in real time, giving a fast, multi-dimensional view of the power system for timely optimisation.
The complete solution stabilised the electrical room distribution system, reduced labour cost, improved economics and advanced intelligent production. HIGHDE will continue to work with the lithium battery industry on the EcoStruxure Power platform to enable energy efficiency and sustainable development.
